Lean Six Sigma Green Belt ISO 18404 - Virtual Classroom

Lean Six Sigma Yellow Belt Syllabus

This five-day course includes two days of Yellow Belt training. If you have already completed your Yellow Belt training and passed your exam within the past three years, you can attend just the last three days of this course.

Day 1 

• Lean Six Sigma Fundamentals

• What is Lean Six Sigma?

• Process Flow and Value Stream Mapping

• Muda, Mura and Muri – The three diseases of processes

• The Seven Wastes

• Voice of the Customer (VoC) and CTQs

• Cost of Poor Quality

• Fundamentals Quiz

Day 2 

• Define Phase

• Problem Definition

• Project Selection

• Business Case

• Project Charter

• Measure Phase

• Project Discovery

• Six Sigma Statistics

• Measurement System Analysis

• Process Capability

Day 3 

• Analyse Phase

• Inferential Statistics

• Correlation and Regression Analysis

• Analyse Phase Quiz

Day 4 

• Introduction to Hypothesis Testing

• Improve Phase

• Lean Tools for Improvement

• Implementation Strategies for Improvements

• Control Phase

• Statistical Process Control (SPC)

• Control Charts

• Improve and Control Phases Quiz

• Mock exams

Day 5 

• DoE (Design of Experiments)

• Revision and Rework of Mock Exam Questions

• Exam

Learning outcomes 

• Understand problem-solving and process improvement methods

• Plan and manage a real Lean Six Sigma DMAIC project

• Identify the elements of Cost of Poor quality and waste in a process

• Structure a measurement system and identify the appropriate metrics to support quantitative process improvement efforts

• Understand root cause analysis and value analysis methods Understand Process Improvement strategies

• Communicate with key stakeholders and drive change in the organisation

• Use many of the common process improvement tools. 

• Begin to develop the competencies required by ISO 18404:2015 through knowledge and practice of a series of technical tools.

Your knowledge and skills of Yellow and Green Belt will be tested and verified through these exams, as defined by the ISO 18404:2015

Yellow Belt Exam Details

• Exam format - Online, Proctored multiple-choice

• Duration - 50 minutes.

• Number of questions - 50

• Pass mark - 33/50 (65%)

Green Belt Exam Details

• Exam format - Online, Proctored multiple-choice

• Duration - 50 minutes

• Number of questions - 60

• Pass mark - 39/60 (65%)  

The training package includes 1 Free Examination Resit. Exam results are given within 5 working days.

Exam Requirements: 

• Photo ID (Passport, Driving Licence)

• Laptop or PC with internet connection 

• Webcam and Microphone

• You must be alone and not have any study materials around you. The examiner will check this before your exam starts.

Exams can be taken 24/7, depending on available time slots. Scheduling for your exam can be booked up to 3 days after registering with ProctorU. Full instructions will be provided upon redeeming your exam voucher. 

We recommend taking the CEPAS Lean Six Sigma Green Belt Certification Exam within the first 6 weeks after your course completion date. Please note that the exam voucher fee is included in the classroom course fee.

Also, note that there is a Green Belt Annual Maintenance and Re-certification cost. For those in the UK, the Annual Maintenance cost is £36, and the Re-certification cost is £89, paid every 5 years. Fees vary by country.

The CEPAS Lean Six Sigma certification for Green Belt is an intermediate qualification. There are two possible entry points to this course:

• No previous training—This course fully caters to those wishing to go straight to the Green Belt level without going through the Yellow Belt. All the course materials taught at the Yellow Belt level are included in this Green Belt training course.

• Previous Yellow Belt training: The Green Belt course covers all the material taught on the Yellow Belt course, serving as a refresher and then building on the Yellow Belt knowledge.

• Obtain a globally recognised certification: Our Lean Six Sigma courses boast international recognition and accreditation by CEPAS, a distinguished Bureau Veritas company with over two centuries of certification expertise.

• Learn from industry leaders: Learn from nothing but the best. Our top experts in project management will teach you comprehensive lessons with the latest trends and practical applications surrounding project management.

• Drive business success: This training will give you the skills and confidence to successfully implement Lean and Six Sigma methodologies. By doing so, you will enhance business processes and operational efficiency.

• Engage in comprehensive learning: We offer all students a welcoming and safe learning environment. You will gain full access to our extensive study materials and engage in dynamic classes and discussions designed to maximise learning.

• Enhance your earning potential: Certified Lean Six Sigma professionals are in high demand. After receiving your certification, you can apply for higher-paying job opportunities.

• Become part of a professional community: Joining our programme connects you with a broad network of like-minded professionals, offering unparalleled opportunities for career advancement.

• Enjoy peace of mind with our Exam Pass Guarantee: With over a decade of experience crafting effective training programmes, all our courses have high pass rates. If you did not pass your exams, we offer the chance to retake the training at no additional cost.

What is a Lean Six Sigma Green Belt course?

A Lean Six Sigma Green Belt course trains individuals to apply Lean Six Sigma tools for improving processes and reducing waste. Green Belts can lead smaller projects, support Black Belts on larger ones, and mentor Yellow Belts in the methodology.

How long is the Lean Six Sigma Green Belt course?

We have short training periods for all our Lean Six Sigma training. The Green Belt course only takes five days to complete.

How long does a Lean Six Sigma Green Belt last?

There are no expiration dates for Lean Six Sigma certifications. However, it is recommended that you take a refresher course.

Is the Six Sigma Green Belt exam difficult?

The Six Sigma Green Belt exam can be challenging, but its difficulty largely depends on your familiarity with Lean Six Sigma concepts and your preparation.

What is the course content of Lean Six Sigma Green Belt?

The Lean Six Sigma Green Belt course covers key topics such as the DMAIC framework (Define, Measure, Analyse, Improve, Control), Lean tools (5S, Kaizen, waste reduction), and Six Sigma techniques (process mapping, statistical analysis). You'll also learn project management, team roles, and data-driven decision-making using tools like control charts and root cause analysis. The course includes practical exercises and case studies to help apply these skills in real-world scenarios.

How many hours of training do you need for the Lean Six Sigma Green Belt?

We have short training periods for all our Lean Six Sigma training, but typically, it requires 40-60 hours, which will vary depending on the training provider.

What is the Lean Six Sigma Green Belt training programme?

The Lean Six Sigma Green Belt training programme teaches professionals to apply Lean and Six Sigma methodologies to improve processes, reduce waste, and enhance quality. It covers key concepts such as the DMAIC framework (Define, Measure, Analyze, Improve, Control), Lean tools for efficiency, and Six Sigma techniques for minimizing defects. Green Belts are trained to lead smaller improvement projects, assist Black Belts on larger initiatives, and mentor Yellow Belts in the Lean Six Sigma methodology.

Is the Six Sigma Green Belt exam difficult?

The Six Sigma Green Belt exam can be challenging, but don’t let that discourage you! It tests your understanding of essential methodologies, tools like DMAIC, and statistical analysis. With focus and practice, you can pass through it.

How to pass the Six Sigma Green Belt exam?

To pass the Six Sigma Green Belt exam, familiarise yourself with the Body of Knowledge, enrol in a prep course, use study guides, practice with mock exams, join study groups, focus on weak areas, learn from mistakes, manage your time effectively, ensure your materials are current, and maintain a positive attitude.

How many questions are on the Six Sigma Green Belt exam?

The Yellow Belt exam typically has 32 questions, while the Green Belt exam generally consists of 40 questions.

What are the key responsibilities of a Lean Six Sigma Green Belt?

The key responsibilities of a Lean Six Sigma Green Belt include:

• Leading Improvement Projects: Green Belts lead smaller-scale Lean Six Sigma projects within their functional areas, focusing on enhancing processes and solving quality problems.

• Data Analysis: They collect, analyse, and interpret data to identify areas for improvement and track the progress and impact of their projects.

• Using Lean Six Sigma Tools: Green Belts apply various Lean Six Sigma tools and techniques, such as DMAIC (Define, Measure, Analyse, Improve, Control), to improve processes and eliminate waste.

• Collaboration with Black Belts: They support Black Belts on larger, more complex projects, providing assistance with data collection, analysis, and project implementation.

• Training and Mentoring: Green Belts often train and mentor Yellow Belts and other team members in Lean Six Sigma principles and practices.

Can I go straight to Lean Six Sigma Green Belt?

Yes. There are no initial requirements for enrolling on this Lean Six Sigma Green Belt course. This training package includes the modules for Yellow Belt. 

How much does a Lean Six Sigma Green Belt cost?

This varies according to the training method and training provider. For the exact price, please refer to our product pages.

Is a Six Sigma Green Belt certification worth it?

A Six Sigma Green Belt certification can open up roles in quality management, process improvement, and operational efficiency. Certified Green Belts are qualified to lead small to medium-sized projects and support larger initiatives, making them valuable in positions such as Quality Analyst, Process Engineer, and Continuous Improvement Manager. This certification enhances your ability to identify inefficiencies and implement effective solutions, contributing to organisational success.

How do I get my Lean Six Sigma Green Belt?

Certification can be obtained by completing your five-day training and passing the exam.

What’s next after the Green Belt level?

If you wish to advance your training, you can take the Lean Six Sigma Black Belt course. We offer our Lean Six Sigma Black Belt ISO 18404 course through a virtual classroom, and we also have an upgrade version.

What level is the Lean Six Sigma Green Belt?

The Lean Six Sigma Green Belt is an intermediate-level certification. Green Belts have more advanced training and responsibilities than Yellow Belts. They can lead smaller projects and assist Black Belts with larger, more complex projects. They bridge the gap between entry-level Yellow and advanced Black Belts in process improvement and quality management initiatives.